Blow Up Ratio Calculator

👤 By whycalculator Team 📅 Last Updated April 09, 2026

Blow Up Ratio Calculator

Disclaimer: While we strive to ensure the accuracy of our calculator tools, we cannot be held responsible for any damages or financial losses resulting from their use.

This calculator calculates the ratio between the bubble diameter and the die diameter. It is essential in the film extrusion process.

You can input the tube and die diameters and their preferred measurement units (cm, inch, feet, mm, or meter). The calculator dynamically computes and displays the Blow Up Ratio (BUR).

How to Calculate Blow-Up Ratio (BUR)?

The following formula is used to calculate the blow up ratio:

Blow Up Ratio (BUR) = Bubble Diameter / Die Diameter

Here;

  • Bubble Diameter: The diameter of the inflated bubble formed after the material exits the die.
  • Die Diameter: The diameter of the die or the circular opening from which the material is extruded.

Example 1:

  • Bubble Diameter: 30 cm
  • Die Diameter: 15 cm

BUR = 30 / 15 = 2.0

Result: The bubble diameter is 2 times the die diameter.

Example 2:

  • Bubble Diameter: 18 inches
  • Die Diameter: 12 inches

BUR = 18 / 12 = 1.5

Result: The bubble diameter is 1.5 times the die diameter.

Example 3:

  • Bubble Diameter: 1.2 meters
  • Die Diameter: 0.6 meters

BUR = 1.2 / 0.6 = 2.0

Result: The bubble expands to twice the diameter of the die.

Blow Up Ratio Comparison Table

# Bubble Diameter (cm) Die Diameter (cm) Blow Up Ratio (BUR)
1 20 10 2.0
2 25 10 2.5
3 30 10 3.0
4 35 10 3.5
5 40 10 4.0
6 45 15 3.0
7 50 20 2.5
8 55 20 2.75
9 60 20 3.0
10 65 20 3.25

Related Calculators:

Stretch ratio calculator

Stretch percentage calculator

FAQs:

What is a typical range for the Blow Up Ratio?

The ideal BUR depends on the material and desired film properties. For most applications, BUR values range between 1.5 and 4.5.

How accurate is this calculator?

The calculator provides precise results as long as the input values are accurate. So, double-check your inputs before pressing the calculate button.